I took it to a company with a bending machine and asked them to bend the lower end to the same degree. We have examples of our work on display at our workshop, customers are also more than welcome to view the build stages of their own canopies. Our canopy frame work is made from 75x50x3mm aluminium box section front and rear, and all sheet product used is marine grade aluminium. At the top we welded one support over the width of the canopy above the middle side leg. Rigid locking doors, not flimsy aluminium. It not only seals the frame but also ads to the strength. The trick is to find a solution that offers the best combination of all three. That is why 38x38x3 seemed like a good strong option. Get the best deal on 4x4 Accessories, swags, awnings, gazebos, generators and much more, shop online at 4wdsupacentre.com.au 2.5mm Checkerplate. With clients wanting a one stop shop, where they can leave it to one company to project manage the whole build has quickly become a common theme here at Shannons Engineering. I have seen some canopies with only one door on each side. I also decided not to make frames for the doors itself. The measurements I gave above is the correct size. I think using a thicker plate saves a lot of time and space as you do not need another frame. 3-Door Canopy & Cruiser Tray. Our business building ute trays has slowly evolved into something much more. If you have a wide range of tools that you carry around in your ute, then you’re going to want to make sure they are properly secured and protected from the elements. You work hard for your money, make sure that you are investing in a reputable company, that will deliver you a quality product. You can get them at 4x4Direct.co.za, called “Pressure Lever Lock”. I calculated the cost and realized that I can save a lot by doing it myself. Camp King top extrusion rails for mounting, *** Contact us today for your 2021 Canopy Build, * We only offer TRAY MOUNT canopies, we DO NOT SELL a Chassis mount option. 2. Because the canopy is not high enough to take two ammo cases on top of each other I decided to make the front door slightly larger so that the ammo case can slide in side ways. Ute Canopies. Firstly it added another pillar in the middle which makes it stronger and secondly you do not always need everything inside the canopy. We had some ridiculous quotes like R6,000 for the welding only. Looking for the ultimate custom aluminium 4×4 canopy? I wanted my door as large as possible without being sloped. Fill out the form below and we will get back to you as soon as we can. Sikaflex Here are links to specific products we used: Full vehicle builds. They protect your equipment from the unpredictable outside world, harsh environmental elements and are designed to work with almost all ute trays on the market. Only after everything was finished we realized that it should be slightly smaller. See photo below. Cutting and bending – R300.00 Heavy duty roof racks. Locks Get the ultimate ute canopy - with the setup you want, for any job. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. The reason was simple; it gives you much more space to work. We decided to use 38x38x3mm square tubing for the frame. The reason for this is that if it is the same size there will be very little space between the canopy and the cab at the front. In order to do that you need a larger rear side panel, thus a smaller door. I used pop-rivets to attach the wood to the aluminium strip. Custom Ute Trays Custom Tool Boxes Truck Boxes Truck Tool Box Work Trailer Trailer Plans Ute Canopy Aluminum Fabrication Dodge. As a leader in Industrial Hardware to the Australian Market you can benefit from our huge range of locks, seals and hinges to tailor your canopy to your requirements. We built the base frame the same size as the load bin. We first installed the base frame to the vehicle and then welded the upright legs onto it. Ute canopy Ute canopy to sit on top of tray or can fit on top of trailer to make a secure lock up work trailer or camp trailer. Ask to see Certificates. WA: (08) 9258 7166 ... Ute Canopy 700mm $ 971.53 inc. GST-Ute Canopy 700mm quantity + ... Tapered Aluminium Under-Body Toolbox. For work or play. See more ideas about ute canopy, ute trays, work truck. Ask to see Certificates. Hinges Niel on the other hand wants to add his gas cylinder to the back, next to the door. The centres of these supports are about 870mm appart. If you slide the ammo cases in over their length you will only be able to fit two of them. Square lift off provisionsSpare Wheel carrierJerry can holderRear ladderCanopy powder coat/paintTop extrusion and load bars, Please advise how you heard about us* I added some Sikaflex to the hole before I finally installed the lock. Next up we had to weld the upright legs. If you include the time you spend into your calculations it is probably worth buying one. That the company can provide you with an official Terms and Conditions Policy, stating their terms of trade and warranties information. Since I sold my off-road trailer I needed to get an Aluminium Canopy for my Hilux. High quality pinch Weld Rubber Seals (dust proof and water proof), Double seemed roof for extra strength and to prevent ‘weld tear out’, Double return on both doors with bolt on stiffeners for extra support. The picture below shows the back side of Niel’s canopy. I also used Sikaflex to attach the roof cladding. Aluminium checkered plate and cutting – Non-ferrous Metal Works in Soutrivier -(021) 5110286, First we welded the bottom frame, the size of the load bin. Niel a 2004 KZ-TE and myself a 1999 2700i. Traymate Campers were born into existence with one aim: to build the most versatile slide on aluminium ute canopy in existence. This light weight aluminium slide on ute canopy / camper is manufactured with the same ultralight and durable techniques as a Trayon Camper. Certificate can be viewed on request. 10x Hinges – R264.48 The ute canopies are available for most 4WD dual cab utes and extra cab utes, with single cab builds for LandCruisers. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. There are 1,334 aluminium ute canopy suppliers, mainly located in Asia. We decided on this purely for strength. Nuts, bolts, pop rivets, etc – R200.00 Built to the highest standards, using over 40 years of hands on trade industry experience, our tray mount canopies do not disappoint. We then determined the size of the upper frame. We also have 20-million-dollar Public Liability Policy. The size of the back door is different on the two canopies. We supply standard size ute canopies to fit dual cabs, space cabs and single cab utes. Aluminium Ute Canopies - Toughness Guaranteed ezToolBox sells a wide range of aluminium ute canopies that are built to impress in every way. In the picture below you will see that we moved it backwards about 10mm in order to increase the gap. Apparently normal silicon will corrode the Aluminium and Sikaflex was developed especially for Aluminium. For a dual cab ute canopy with complete durability, MRT offers the most competitive pricing on the market. These rubbers are very effective and easy to use. Aluminium tubing – R2312.17 The size of the base frame is: 1,410mm long and 1,530mm wide. 2005-2016 Hilux Vigo snorkel installation guide, Fitting a Ranger T6 snorkel to a Ranger T7. Aluminium Ute Canopies from Uteboss use the highest quality materials and manufacturing methods to produce an aluminium ute canopy you will be proud to own. The distance between these supports are just as wide as the width of the rear window of the vehicle. If you make the canopy high enough to take two ammo cases on top of each other, it will stick out too much above the cab and wind resistance will be high. So these supports will remain on the frame, i can then remove the box if I want to. Professional service matched with high end manufacturing. The new OCAM aluminium deluxe ute canopy base is innovative, stylish and practical! Back in the 1990s, when we started building the first-ever aluminium adventure canopies, we knew from our own travel experience that three factors are vital to the success of vehicle-based travel and/or overland equipment. Shocks (Gas Struts) At the time of writing just a basic empty Aluminium canopy would set me back about R14,000. I used the same 20x20x1.6 aluminium angles to secure the wood panels to each other. Saved by Nicholas Cammer. For door rubbers we opted for the type they use in cars. Our aluminium ute canopies can be manufactured to suit your existing tray or we can manufacture the complete unit to suit your cab chassis ute. Canopies that deliver. All our canopy builds are either fabricated by qualified tradesmen or are carefully overseen by qualified tradesmen. The only downside will be that I can fit only one row of ammo cases on the slide at the front doors. First we welded the bottom frame, the size of the load bin. AccessoriesRoof Top TentUte CanopyHard Top CanopyUte TrayTub TopperOutback SeriesIntegrated Canopy and Tent unit, If you selected Canopy please select the below options that you would like included For over 40 years Norweld has been manufacturing and fabricating quality aluminium products to last. diy ute canopy - Google Search. Canopy Materials . Canopy Roof Capacity . At the same a friend and fellow Hilux forum member, Niel, decided to build a canopy for himself for his upcoming Richtersveld trip. We have been working in the Sheetmetal industry for over 20 years. The advanced computerized numerical control machinery makes our toolboxes most high-end products in the market. 20 Degrees is more or less the same as the angle of the cab. It is also adjustable and you can order all locks with the same keys. Below are picture of the lock in the closed and open positions: I had the sheet for the back door cut 20mm larger than the opening. This lip helps with sealing the door on the tail gate of the loading bin. That is why I removed the seal and use Sikaflex instead. More Info + We have various quality procedures in place to ensure that apprentices are supported and monitored during canopy builds. All our Canopies are CAD designed and laser cut for precise dimensioning. We only welded it slightly in order to be able to move it afterwards. So I had to cut them shorter and drill new holes. You will be required to enter all your details, sign and return the form, before the build will commence. Dual Cab steel Tray Plans - 1700x1800 - 29 Pages. 3 Door Canopy. Once you have placed your order for a Camp King Canopy or Tray you will be sent an official Order Form from us. The distance between the legs at the front side doors is 575mm and at the rear side doors it is 720mm. Our aluminium Ute toolboxes, Ute canopies have great design features. Available with either T Locks or Whale … Traymate is the brainchild of Trayon Campers. Send a quote request now! The only difference between the two is that I moved the upright supports at my rear door as close as possible as the side upright supports. So Niel and myself set out to build our own Aluminium canopies. Marine Grade Aluminium 3003 Series. This order form will have all your build details listed as well as all your build inclusions. In front we also welded two upright supports. On our canopies the upright legs were cut 465mm long with a 20 degree angle. That was just enough to manufacture the two boxes at the back. All our aluminium tool boxes and ute canopies are made from the highest quality marine grade aluminium. We have a range of quality ute canopies in stock at our Melbourne warehouse, ready to be picked up and driven away TODAY!. This way I will be ale to use three ammo cases behind the cab. See pictures below: To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. Get them here, click. Thus on the first canopy we had to cut the frame, remove 10mm and re-weld it again. We fabricate custom aluminium canopies, trays, trailers, toolboxes and more. I then measured the angle of the side of the loading bin. Are you buying from a reputable company that has experience in canopy building? Because the uprights were welded in the corners the corners could not be cut perfectly. As I already mentioned I used 3mm Aluminium checkered plate for the doors. I will still work on some plans to add some more rubbers to it. The load bins are the same size so we could build both canopies at the same size. For the boxes at the back I used 9mm ply wood. Certificate available at Reception. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. These are weight, strength and versatility. The team at CoastMac Trailers offers solid ute canopies in three different sizes to help keep your belongings safe from the Australian weather. Aluminium Welding – R2500.00 Total cost – R9557.45 ( in 2008), You can buy most of the hardware to build your own canopy from 4×4 Direct. Locally made on the Sunshine Coast, Queensland for utes, 4x4, trucks and more. Provisions for Jack Off Systems can be added to builds also, please advise at time of canopy booking. MRT dual cab ute canopies create extra storage space to house important equipment and have a highly robust design built to last. More information... People also love these ideas Note the gap between the rear and side supports. Sikaflex is a type of silicon but it is much stronger. Best Aluminium Ute Canopies for sale! Quality aluminium canopy with heaps of optional extras. ... OCAM Aluminium Deluxe Canopy (#1) For Toyota Landcruiser 79 Series, Dual Cab. DXF files: 8 DXF files Our 2 door off road canopies are En gineer Certified to bear more than 600kgs in Static Weight up top. Camp King Canopies Proudly Australian Made. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. Visit us Trayon Campers. I did add some “Sikaflex – 221” to the back of the strip before I attached it with the pop rivets. Brisbane aluminium ute canopies to suit all tray back utes. Location* If you install a window, the window rubbers will touch each other. Well built steel construction. 5x Gas shocks with fittings – R421.80 This post explains the origins of the Traymate Camper in detail. The top of our canopies is made from one sheet of aluminium guaranteeing there will be no leaks. Our aluminium ute canopies in Sydney range from single cab to dual cab and extra cab. Steel you can weld yourself, but if you stay down here by the coast you will have to have it galvanized. Our designs are made with high-quality materials and parts to ensure that you always get something that can handle the job at hand. These little gaps in the corner were all closed with Sikaflex afterwards. Aluminium checkered plate – R2,000.00 This metal shop has won multi awards over that time for it’s innovation, quality assurance processes and high customer morale. Custom Made Tool Boxes Melbourne | Canopies | Trays - M2O. A wide variety of aluminium ute canopy options are available to you, such as aluminum, iron. Niel a 2004 KZ-TE and myself a 1999 2700i Hilux. Sizes: Dual Cab – 1800mm L x 1770mm W x 850mm H. Extra Cab – 2100mm L x 1770mm W x 850mm H. Single Cab – 2400mm L x 1770mm W x 850mm H. Description. PLEASE NOTE: The longer your upright legs the narrower your upper frame will be. Our products have gained a good reputation during the past. The only place where a little bit of dust came in was where the tail gate and canopy door comes together. In our case the upper frame is 1,210mm wide and 1,410mm long, Niel fitting the base frame to the vehicle. It was still quit expensive to do it myself. Trailer Plans Trailer Build Work Trailer Utility Trailer Expedition Trailer Expedition Vehicle Jeep Jk Dog Car Accessories Truck Accesories I doubt that there will be a great weight difference between using steel sqr tubing with a 1.6mm wall thickness compared to alu with 3mm wall thickness. You can use thinner, lighter and cheaper plate, but then you will have to build a frame for each door. At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. May 15, 2018 - Explore Rob Workman's board "Ute", followed by 123 people on Pinterest. Our aluminium ute canopy range represents an evolution of what was considered once a boring addition to any ute. You will note that I decided to make the canopy slightly lower than the cab. Pat CallinanGoogle searchFacebookInstagramYouTubeWandering Aust. Paired with one of our Norweld aluminium ute … Made from super strong full 2.5mm aluminium construction, with reinforcement on all walls and roof plus a fully enclosed reinforced aluminium floor, unlike many competitors this canopy is built to last, whatever punishment is thrown at it. We can offer build progress reports and pictures, videos of your build, if you cannot be here to view it in person. I actually enjoyed building the kitchen the most. We are trade qualified metal engineers and we have a mechanical engineer who works alongside us also. Gas struts on doors 2320 long 1830 wide 900 high … We both have 1998-onwards Hiluxes. The order form will stipulate deposits, periodic payments and any other terms we stipulate. 4. To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. I decided to go for two doors on each side. But since building things is my way of relaxing I do not include the time I send into my calculations. Watch our video of a canvas ute canopy frame with some options and features. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. aluminium ute canopies MRT Ute Canopies are the most cost-effective and high-quality ute canopies available in the market. We take quality very seriously. Please note that these dimensions are only an indication and will differ on each different type of vehicle. You can also choose from box. It also prevent somebody from opening the tail gate if the canopy is locked. The should of the lock is very small so you must cut the hole exactly the same size as the lock. If you’re after a lift off ute canopy or a standard mount canopy, we can supply it. Aluminium Canopies, built to your requirements. I bought half a sheet. I used 5mm Stainless steel screws with lock nuts to attach the doors. Does the company you are purchasing from have qualified tradesmen either building, or over seeing each build process? Simple instalment plans available instantly at checkout. Ausbox will make you the ultimate ute toolbox & canopy. Do they have examples of their work on display, do they welcome inspections on their work and do they have reviews on their work? Get all your 4wd Camping Accessories & Outdoor gear at incredibly low prices every day! So these supports will remain on the frame, i can then remove the box if I want to. We have owned and operated one of Brisbane’s premiere metal shops Ausmetal Engineering for over 7 years. Norweld are the specialists in the design and fabrication of aluminium ute canopies.Computer-aided design and an extensive database of designs allow us to build you the canopy that best suits your needs and budget. Each build individually customised to suit your exact requirements. We bring our experience and quality assurance processes with us. It does distort a little bit over the long edges and I might add a piece of tubing on the inside to strengthen it later on. All our aluminium canopies are custom built, to ensure your set-up, whether for camping or work (or both), is perfect for how you want to use your canopy. You can see that the door rubber slides neatly over the 20×20 angle. Get in touch 1300 210 549 We then welded supports on both sides over the length of the canopy. Although the doors do distort a little bit in the middle, the distortion is not enough to cause a leak. Below is a more or less break down of the costs (2008): 15m Door Rubbers – R342.00 In Australia, Hidrive service bodies are second to none, renowned for their refined finish and engineered design. Purchasing a canopy can be a big investment, you want to make sure you do your research and investigate exactly what each prospective company can offer you. We can hook you up with a part-tray ute canopy in Sydney or a custom-made ute canopy in NSW. I decided to fit the door frames and doors before I fitted the roof cladding. ** These are basic sizing’s only, we have templates of most common vehicles on file. What's included: Tray Size: 1700mm LONG x 1800mm WIDE Tray Depth: 300mm; Tare weight (Tray only mass): 280kg with steel bed - 180kg with wood bed Material: 450MPa Steel Total pages: 29 professional-grade printable drawings. These supports are the correct distance apart to be able to fit a roof top tent. Contact us. Our 2 door off road canopies are Engineer Certified to bear more than 600kgs in Static Weight up top. My canopy’s rear door os 990mm wide. And whether aluminium ute canopy is oem. In order to fit the locks you need to cut a square hole in the cladding. They look like a hollow tube. We will provide you with a full copy of our trading terms up front. This is where we made our fist little mistake. We also offer full 4×4 builds, with whatever bar work, electrical and accessories you prefer. It galvanized next to the back door is different on the Sunshine,. High-End products in the corner were all closed with Sikaflex afterwards wa: ( 08 ) 9258 7166... canopy! To builds also, please advise at time of writing just a basic empty aluminium for... Like R6,000 for the doors itself all Tray back utes Sheetmetal industry for over years! 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