Less than 50 Watts will yield poor productivity. Higher laser power will provide faster laser cutting and … Custom laser cut gasket manufacturer based in the UK specialising in EPDM, Silicone, Cork, Neoprene, Natural Rubber, Nitrile and Card gaskets. I'll email Synrad and ask. This paper focusses on understanding laser-NBR rubber interactions in particular the effect of laser wavelength and pulse width on material removal and thermal damage. Generally, the higher your laser system's wattage, the quicker you are able to process rubber workpieces. Come aboard were expecting you. Dec 21, 2017 | Laser Cutting However, here at Stephens Gaskets laser cutting Birmingham , we appreciate that not everyone is going to have a clear idea and understanding of components, which is why we are happy to assist you in finding the best product for your needs, ensuring you leave with a product that ticks all the right boxes. The manual of my school's new laser-cutter specifically bans the cutting of PVC, because the chlorine-based fumes generated would damage the mirrors and lenses. Materials include rubber, silicone, foam, card, neoprene & fabric. Didn't need no welfare states. Laser engraving of nitrile rubber can be performed with a CO2 laser to create some depth and minimal residue. These will need to be wiped away once you receive your job. To get started, see our range of materials and laser cutting sheet prices below. Laser Cutting on Nitrile Rubber. Find your rubber cutting machine easily amongst the 130 products from the leading brands (OP, EPILOG LASER, eastman, ...) on DirectIndustry, the industry specialist for your professional purchases. MATERIALS Rubber . Laser marking of nitrile rubber is not possible with the 1.06, 9.3, or 10.6 micron wavelengths. Certified to ISO 9001:2015. The laser cutting process can be used to create accurate rubber gaskets in a variety of thicknesses, and is ideal when small to medium quantities are needed or when developing a new product and few versions are needed before deciding on the final version. ThomasNet.com provides numerous search tools, including location, certification and keyword filters, to help you refine your results. All materials can be supplied with an adhesive backing, slit to width, or die cut to your exact requirements using one or a combination of the following cutting services: steel rule die cutting, rotary die cutting, laser cutting, and waterjet cutting. These companies offer a comprehensive range of Rubber Laser Cutting Services, as well as a variety of related products and services. Skip to content 0086-519-81182299 info@cuscor.com Nitrile rubber is also known as Buna-N, Perbunan®, acrylonitrile butadiene rubber, and NBR. Laser Cutting Cuts well for simple shapes, not so … Watch the video below to see our gasket cutting in action. Cutting 3mm rubber with CO2 laser cutter, FABOOL Laser CO2. Laser engraving of nitrile rubber can be performed with a CO 2 laser to create some depth and minimal residue. Laser cutting. Laser Cutting Birmingham Services | Cutting Steel the Right Way! With our extremely high tech laser cutters we … ACF Gaskets are a UK based precision gasket, seal and washer manufacturer. 50 to 150 Watts (CO 2 laser) is best for elastomer laser cutting and engraving. © 2020 Universal Laser Systems, Inc. All rights reserved. Three lasers with wavelengths at 355 nm, 795 nm and 1064 nm and pulse duration at 30 ns, 10 ps and 130 fs, respectively, have been investigated for their optical absorption, heat conduction and their material removal … As a rule, more nitrile within the polymer gives higher resistance but less flexibility with the final product. This service is ideal for cutting rubber, plastic and foam materials. Laser Cutting Experts. Hand cutting: Needless to mention, this is the least-tolerant critical method of cutting or any rubber. Come aboard were expecting you. Those were the days. • Laser Rubber can be engraved on either side. Real leather only! Our innovative Laser rubber sheets from Trodat have been specially developed to deliver the best laser engraving results with the highest productivity. Love exciting and new. Contact a technical service specialist to increase your laser's power level. Looking into the growing needs of the sheet metal industry Scantech was established in the year 1991 for manufacturing laser marking machines, and since then we have not looked back. Nitrile rubber is a synthetic rubber copolymer made of acrylonitrile and butadiene which can have varying properties depending on the acrylonitrile percentage. One of the things we’re most proud to offer is our laser cutting in Birmingham service. Laser cutting of nitrile rubber with a CO 2 laser results in a wide cut with sharp edges, having some discoloration at the edge. Our "Advanced" laser training class covers this. Privacy & Security Statement. Nitrile (NBR) Rubber Gasket Properties. Gee our old Lasalle ran great. We can provide prototypes, samples and laser cut components for a wide range of different productions. • When vector cutting this material be sure to use a vented cutting table. Cuscor is a leading manufacturer of custom die cut gaskets and seals, molded rubber products, foam Gaskets and rubber extrusions to customer specifications. A517 TTC Industrial Area, MIDC Mahape, Ghansoli, Navi Mumbai - 400710, Maharashtra, INDIA, Login It also has trade names including Nipol®, Krynac®, and Europrene®. Welcome to the premier industrial source for Rubber Laser Cutting Services in California - Southern. Benefits of water jet cutting include: Cut virtually any material up to 200mm thick; Ideal for cutting rubber, plastic and foam. Nitrile (NBR) rubber offers resistance to oil and fuel, and other chemicals. Everybody pulled his weight. Gee our old Lasalle ran great. Teflon (PTFE) thin Cuts OK in thin sheets Carbon fiber mats/weave that has not had epoxy applied Can be cut, very slowly. Our laser cut gaskets can meet international standards with fast lead times and built in cost-down program. Terms Of Use Laser processing of nitrile rubber is possible with either a 9.3 or 10.6 micron CO2 laser without any appreciable difference in processing quality. Laser Power – Must be selected based on the processes that will be performed. Laser cutting of rubber Laser cutting yields a level of finish that can not be reached by other methods of cutting. Whatever your requirement, from saving production time to reducing odours in your production area, Trodat is the right laser rubber sheets for your application. Capabilities include prototyping, fabricating, die cutting, laser cutting, waterjet cutting, lathe cutting, kiss cutting, extruding, molding and sawing. MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. I have a 30W CO2 laser, but not sure if Nitrile will burst into flames or not. Our custom nitrile molding capabilities include Compression Molding, Transfer Molding, and Rubber Injection Molding.Nitrile (NBR) compounds are available from 40 to 90 durometer, Shore A. Molded nitrile gaskets are usually black in color, however custom color compounding is available. Rubber is an excellent material for laser cutting and engraving and a CTR laser engraving machine enables you to create detailed designs and text that can be quickly and easily laser engraved to produce rubber stamps, seals and gaskets without chemicals. Custom Gasket Mfg. I need to know how to cut 1/8" thick sheets of nitrile rubber into washers to test. Atlantic Gasket’s high performance gasket materials are available from 1/64" up to 1/16" thick and in rolls 40" wide. Laser cutting gaskets is not uncommon. LASER CUT RUBBER – 2.5mm Rubber Stamp Material Great for one off projects or fill a full sheet with designs. Rubber is a very unique material and will essentially transform or be cut into any shape that you wish. Love exciting and new. This method will leave tolerances of 1/16 inch (.0625”) on most cut parts that are 1/2 inch (.50”) and below and up to 1/4 inch (.250”) tolerances on material 1 inch or thicker. • Laser engraving or cutting rubber or polymer can produce abrasive dust and smoke. Rubber cutting and engraving requires a relatively high power output. In the Trotec JobControl ® laser software, various options for automated laser cutting, such as round, square or optimized, can be selected. There are many benefits to laser cutting these materials such as limiting material distortion, designing intricate patterns, and achieving tighter tolerances than other cutting technologies. Scantech is into wide variety of laser applications in diverse fields like automobiles, medical, pharmaceuticals, electronics, semiconductors, fabrication and many others. The heat from the laser causes black dust & residues to build up on the both surfaces. But when evaluating laser cutting for the wide variety of materials being cut by Stockwell, the potential to burn/char/melt parts, and the fumes created by laser cutting, it was an easy decision to select waterjet cutting over laser cutting. Everybody pulled his weight. Laser cutting of nitrile rubber with a CO2 laser results in a wide cut with sharp edges, having some discoloration at the edge. Rubber can be cut to any shape with the laser. CTR laser systems feature a “rubber stamp mode” which allows for adjustable shoulders. Does anyone know the best way to cut up sheets of nitrile? If you have a problem if no one else can help and if you can find. Doesn't produce heat affected areas or burnt edges A subset laser … We offer a quick and reliable online laser cutting service, delivering Australia wide. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. Laser marking of nitrile rubber is not possible with the 1.06, 9.3, or 10.6 micron wavelengths. Material Thickness 2.5mm thick Sheet size Maximum sheet size is 297 x 210mm Material finish Green odorless eco rubber that can be engraved for making rubber stamps. Distributor of rubber including neoprene, nitrile, silicone, urethane and Viton® rubber. Here at Stephens Gaskets, we provide many different products, from washers to shims to gaskets. Beware chlorine-containing rubber! Nitrile rubber does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Download a template, complete the template then click the Request Quote button for an accurate quote. Not 'pleather' or other imitations! Read more about it in our blog: http://www.smartdiys.cc/blog/laser-cut-rubber/ 70 Durometer Brown NBR (Nitrile) Rubber is cut into strips on an automated cutter. specializes in molded nitrile gaskets and seals. ACF Gaskets are a supplier of high quality custom gaskets to industries including Automotive, Aerospace & Health Care. Available in different thicknesses and in sheet or roll forms. Laser cutting silicon rubber gets very messy! Love life's sweetest reward Let it flow it floats back to you. Didn't need no welfare states. It is made of aramide fibres bonded with nitrile butadiene rubber. Those were the days. Laser cutting services such as ours work with this material in thin foil form and need to be well versed in material handling just as much as cutting. You will need to clean your laser more frequently to reduce wear and tear and keep the optics clear. Love life's sweetest reward Let it flow it floats back to you. Since neoprene (polymchloroprene) also contains chlorine, would I have the same problem… Synthetic & Silicone Rubber. Magnetic Sheet Cuts beautifully NON-CHLORINE-containing rubber Fine for cutting. Our example shows the laser cutting of sealing material Klingersil C-4400. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Call Our Team on +44 (0) 1730 894034 Can (rubber stamps) be cut with the laser as well? And drilling many thin rubber and foam products to exacting tolerances micron fiber laser and is recommended for laser Experts! Washers to shims to gaskets able to process rubber workpieces lead times and in! And NBR known as Buna-N, Perbunan®, acrylonitrile butadiene rubber re most proud offer! In rolls 40 '' wide international standards with fast lead times and built in cost-down program life 's reward... 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